At ASR, our expert design engineers provide innovative, high-performance solutions for projects across multiple industries, including mechanical, structural, aerospace, and electronic packaging design.

Engineering Design Service

At ASR, our Engineering Design Services provide precision-engineered solutions that transform ideas into optimized, manufacturable, and high-performance products.

Whether you need a new product developed, a legacy system redesigned, or advanced analysis-driven optimization, our expert engineers deliver innovative, cost-effective, and standards-compliant solutions across multiple industries.

We offer full lifecycle engineering support, from concept development and CAD modeling to manufacturing, installation, and in-field troubleshooting.


Why Choose ASR for Engineering Design Services?

Our comprehensive design services help you:

  • Transform an Idea into Reality โ€“ Bring your product from concept to production-ready design with expert engineering, CAD modeling, and prototyping support.
  • Develop Comprehensive Engineering Drawings โ€“ Create detailed 3D CAD models, Engineering Drawing Packages, and Manufacturing/Construction Documentation optimized for fabrication, assembly, construction, and compliance with industry standards.
  • Optimize for Manufacturing & Cost Efficiency โ€“ Reduce production costs, material waste, and assembly complexity by implementing Design for Manufacturing (DFM) and Design for Assembly (DFA) methodologies.
  • Enhance Product Visualization & Prototyping โ€“ Generate high-resolution 3D CAD renders and animations for pre-production marketing, investor presentations, and client proposals.
  • Prevent Costly Design Errors โ€“ Identify and eliminate tolerance stack-up issues, interference problems, failure points, and manufacturability constraints before they impact production, assembly, or field performance.
  • Analysis-Driven Design & Simulation โ€“ Avoid costly failures and optimize product performance using Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural Load Analysis, and other advanced simulation tools. Learn more about our analysis services.
  • Ensure Compliance & Safety Standards โ€“ Design aerospace, mechanical, structural, and industrial components in adherence to ASME, ASCE, AISC, NASA, FAA, API, MIL-STD, and other regulatory codes.
  • Seamlessly Integrate Engineering & Fabrication โ€“ Leverage our experience in mechanical, structural, and aerospace engineering to develop optimized, real-world solutions that transition smoothly from design to manufacturing and installation.
  • Support Product Lifecycle Management (PLM) โ€“ From initial concept to final production and ongoing refinement, our Engineering Design Services provide continuous support for design modifications, performance improvements, and next-generation product iterations.

Comprehensive Engineering Design Services

ASR offers Engineering Design Services that cover a wide range of industries, ensuring precision, manufacturability, and performance optimization. Whether you’re developing a new product, improving an existing design, or ensuring compliance with industry standards, our engineers provide tailored solutions to meet your unique project needs.

Our Engineering Design Expertise Includes:

  • Analysis-Driven Design โ€“ Avoid costly failures and optimize performance using our advanced simulation-driven approach, integrating FEA and CFD to validate designs before production.
  • Mechanical Design โ€“ 3D CAD modeling, Finite Element Analysis (FEA), material selection, and mechanical system optimization to ensure manufacturability and efficiency.
  • Structural Design โ€“ Load-bearing analysis, failure prevention, and civil & aerospace structural engineering for high-performance and safety-critical applications.
  • Aerospace Design โ€“ Lightweight, high-strength component development for aircraft, spacecraft, and defense applications, ensuring FAA and NASA compliance.
  • Electronic Packaging Design โ€“ Thermal management, vibration resistance, and enclosure design to protect sensitive electronics from extreme environments.
  • Design for Manufacturing (DFM) & Assembly (DFA) โ€“ Cost reduction, improved quality, and streamlined assembly processes for optimal manufacturing efficiency.
  • Prototype Development & Design Validation โ€“ Engineering drawings, CAD modeling, and iterative design refinements to ensure seamless transition from concept to production.

Donโ€™t see the service you need? Contact us, and weโ€™ll work to meet your specific project requirements

Engineering Design & Analysis Software We Use

At ASR, we leverage industry-leading design and simulation software to deliver precise, high-fidelity engineering solutions.

Design Software:

  • SolidWorks โ€“ 3D modeling and parametric design.
  • CATIA โ€“ Aerospace and automotive component design.
    • Composites Design 3 (CPD) – Composite ply layup design.
  • Inventor โ€“ Industrial and mechanical system modeling.
  • Creo (Pro/ENGINEER) โ€“ Parametric and direct modeling for complex engineering systems.
  • Siemens NX โ€“ Advanced CAD/CAM/CAE integration.
  • AutoCAD โ€“ Precision 2D and 3D drafting for architectural and structural design.
  • Fibersim โ€“ Composite materials and laminate engineering for lightweight structures.

Analysis Software:

  • ANSYS Mechanical โ€“ Structural, thermal, and vibration simulations.
  • ANSYS CFX & Fluent โ€“ Advanced Computational Fluid Dynamics (CFD) analysis.
  • LS-DYNA โ€“ Explicit dynamics and crash simulations, including bird strike impact modeling.
  • Nastran โ€“ Aerospace and defense-grade structural analysis.
  • SolidWorks Simulation โ€“ Integrated mechanical analysis and validation.

Codes & Standards We Work With

At ASR, our Engineering Analysis and Design Services are performed in accordance with industry-recognized codes and standards to ensure safety, reliability, and compliance. We have extensive experience with national, international, and industry-specific standards, including but not limited to:

Aerospace & Defense Standards

  • Aerospace Material Specifications (AMS) โ€“ Material selection for aerospace applications
  • Department of Defense Test Method Standard (MIL-STD-1580B) โ€“ Material and component reliability requirements
  • MIL-STD-810 โ€“ Environmental engineering considerations for military equipment
  • MIL-HDBK-17 โ€“ Composite material design handbook
  • Fastener Standards:
    • National Aerospace Standard (NAS) Fasteners
    • Army-Navy (AN) Fasteners
    • Military Standard (MS) Fasteners
    • Helical Coils
  • NASA-STD-5002a โ€“ Structural design and test factors for spacecraft
  • NASA-STD-5019 โ€“ Fracture Control Requirements for Spaceflight Hardware
  • NASA-STD-5020 โ€“ Requirements for Threaded Fastening Systems in Spaceflight Hardware
  • MMPDS โ€“ Metallic Materials Properties Development and Standardization
  • DO-160E โ€“ Environmental conditions and test procedures for airborne equipment
  • FAA Requirements โ€“ Compliance with Federal Aviation Administration regulations

Mechanical, Process, & Industrial Standards

  • ASME Code (American Society of Mechanical Engineers) โ€“ Including but not limited to:
    • ASME Section II โ€“ Materials
    • ASME Section III โ€“ Nuclear facility components
    • ASME Section VIII โ€“ Pressure vessels
  • API 610 โ€“ Centrifugal pumps for petroleum, petrochemical, and natural gas industries
  • ASME B31.3 โ€“ Process Piping for chemical and industrial facilities
  • NFPA 79 โ€“ Electrical Standard for Industrial Machinery Handbook
  • NRC Regulations โ€“ Compliance with Nuclear Regulatory Commission requirements

Structural & Civil Engineering Standards

  • ASCE 7 โ€“ Minimum Design Loads for Buildings and Other Structures
  • IBC (International Building Code) โ€“ Compliance with modern building safety regulations
  • National Building Code of Canada (NBCC) โ€“ Structural and safety regulations for Canadian projects
  • AISC 360 โ€“ Specification for Structural Steel Buildings
  • ACI 318 โ€“ Building Code Requirements for Structural Concrete
  • Steel Joist Institute (SJI) โ€“ Design and manufacturing guidelines for steel joists
  • PCI Design Handbook โ€“ Precast and Prestressed Concrete Design guidelines
  • TMS 402/602 โ€“ Building Code Requirements and Specifications for Masonry Structures
  • AWC NDS โ€“ Wood Design Package, including timber and engineered wood structures
  • AASHTO LRFD Bridge Design Specifications โ€“ Load and Resistance Factor Design for bridge engineering

Reliability & Safety Standards

  • OSHA 1926 โ€“ Occupational Safety and Health Administration construction regulations
  • MIL-HDBK-217F Notice 2 โ€“ Reliability prediction for electronic equipment
  • MIL-STD-810 โ€“ Environmental testing for military hardware
  • MIL-STD-1580B โ€“ Military standard for materials reliability and durability

Additional Standards & Custom Compliance Solutions

If your project requires adherence to other industry-specific standards, our engineers can work with additional standards to meet your needs. We are committed to ensuring that every analysis, simulation, and design meets or exceeds regulatory, safety, and performance requirements.


Explore Our Full Range of Design Services

Below, youโ€™ll find a detailed list of our engineering design services so that you can learn more about how ASR can support your specific needs.

Solid Modeling Design

Solid Modeling

Regardless of the the product or project you are working on, solid modeling is a powerful tool that helps visualize and verify your design prior to production or construction. Our substantial experience in solid modeling using multiple Computer-Aided Design (CAD) platforms allows us to help drive your project forward regardless of your needs.

Design Iterations

Design Iterations

Every great product goes through countless design iterations before finding the perfect solution. Product developers need to test their product for product/market fit prior to a product launch. During this phase,  even small revisions to a design can be the difference between failure and success.

Design Optimization

Design Optimization

With decades of engineering experience, we can perform design optimization using engineering principles and computational analysis to perform design optimization. Our design optimization process is based on your input for a range of parameters including cost, weight, stress limits, stiffness, manufacturability, performance, and more.

Composite Part Design

Composite Part Design

If you are looking to get the best performance out of your product, our composite part design services can help! Composites are widely used and valued in aerospace, energy, civil engineering, defense, automobile, sports equipment, and other industries. With unmatched properties, composites deliver exceptional performance.

Electronics Packaging Design & Analysis

Electronic Packaging

In order for electronic devices and systems to operate optimally and remain undamaged, the electronic packaging needs to be designed to withstand the mechanical and thermal loads, minimize EMI radiation and provide the needed I/O interfaces to adjacent systems.